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The investigation around the machine substitutions situation of textile enterprises

Times:2015-4-18 Source:

Business news agency in April 14th with the textile industry adjustment and revitalization plan, the implementation of many textile companies are relying on national support, technical transformation. In the case of demographic dividend increasingly weak, textile enterprises to promote "machine substitution" effect is obvious."Machine substitution" is an upgrade to the enterprise, also bring a broad market. Data show that the Chinese industrial robot market is ushered in explosive growth. 2011, the Chinese robot market sales of 22577 units, in 2012 the Chinese industrial robot sales reached 26902, an increase of 19.2%. By 2015, the total demand for the Chinese robot market will reach 35000 units, accounting for 16.9% of the world, becoming the world's largest robot market.Machine substitutions for the rising costs of textile and garment enterprises, can yet be regarded as a kind of best choice: on the one hand, through the introduction of advanced equipment and technology, enhance production efficiency, improve product quality; on the other hand, through the intelligent, automated production, elimination of redundant miscellaneous labor, save costs.This period we investigated the part in digital and mechanical features of enterprise, put their machine substitution of experience to share with readers.Jiangsu Shuangshan groupThe testing machine of different fiber saves nearly 200 people every year.Due to the market for different fiber yarn requirements are particularly high, in order to enhance the competitiveness of their products, Jiangsu Shuangshan group investment 500 million yuan, purchase 10 sets of spinning isomerism fibre detection machine. Past different fiber were by the manual sorting in 300 kilograms per person per day to pick up, and it is difficult to guarantee the quality and now different fiber detector for a car a day can detect 6 tons cotton, saving labor and 25 people around, and ensure that the different fiber rejection rate, a year can save wage expenditures amounted to 400 million yuan, saving labor and nearly 200 people.In recent years, Shuangshan group has invested nearly 700 million yuan, the introduction of 4 sets of foreign advanced Saville automatic winding machine barrel, domestic 2 sets of automatic winder, both to improve the yield and quality of products, and greatly reduce the amount of labor. New equipment than in the past the ordinary bobbin car the same variety trolley output increased nearly one times, each car saving labor and 29 people, saving wages of nearly 200 million yuan. At the same time, the Group invested 900000 yuan, the introduction of Rieter machine. Past drawing frame without automatic leveling system, semi product quality is not stable, weight unevenness fluctuations larger, the introduction of Rieter drawing since, the group weight unevenness normal control was about 0.8%, reduce labor and reduce the workload of tenders annually per unit of electricity saving of 1.2 million spindles, less wage expenditure amounted to 10 million yuan.Currently 60 group cotton spinning factory employment spindles, weaving factory hundreds of labor 116 people, weaving factory in increase of 16 looms, personnel from the 400 people at the beginning of the year decreased to 372 people now.At present, the group is to accelerate the installation and debugging of 128 sets of air-jet loom, will eliminate backward 24 performance of the spinning machine, by improving the level of equipment to achieve intelligent, automated production, further improve the labor efficiency, improve the working environment, stimulating economic growth.Jiangsu Huaqiang textileAir-conditioning automatically adjust 1 people 3 peopleAs an important aspect of enterprise technological transformation, the textile equipment has been paid more attention by the textile enterprises, such as high efficiency, environmental protection, energy saving and so on.. In order to meet the requirements of market development, Jiangsu Huaqiang Textile Group invested about 20000000 yuan each year to introduce new equipment. At present, enterprises in the Qing comb, automatic winding machine, spinning machine, air conditioning automatic control and other aspects are the use of automation equipment. Compared with the traditional equipment, blowingcarding equipment and the blowing carding original connected together, and the supply side is more uniform and smaller differences, coupled with automatic detection measures, further quality assurance; automatic winder with complete mechanical hand to the whole operation procedures for automatic operation, automatic detection, to achieve the ultimate detection and the gatekeepers and greatly reduce the labor; collective doffing spinning machine with automatic doffing spinning machine control procedures, reduce labor, reduce yarn Mao Yu; automatic regulation and control system for air conditioning, eliminate the human factor caused by regulating temperature and humidity difference workshop, ensure the workshop environment is relatively stable, to ensure the effect on yarn quality.New equipment in the yield increased significantly, especially carding combined yield greatly enhance; spinning by colony form reduce doffing stop, increase production; air conditioning automatic control environment is stable, reduce breakage, reduce stop, improve product yield; automatic winding barrel due to the end of full automatic, enhance the efficiency and yield increased significantly.Artificial hand, carding combined the original a scutching and carding machine supporting a 4 people, now only 2 people; automatic winder raw a need 4 operation, 1 person operation 4-6 equipment; colony spinning machine to reduce the doffer, the original ten thousand spindles need doffer 6 people, now only 2 people; air conditioning automatic control system the original each class for 3 people, now each class just one person.Jiangsu textileAutomatic face saving labor 80 peopleJiangsu textile Limited by Share Ltd in the development process has been committed to technological innovation. In recent years, the company invested 8000000 yuan to introduce automatic feeding equipment, the original artificial feeding, feeding, automatic feeding, feeding. The dyed yarn factory 43 sets of dyeing machines all use (including the expansion of 2560, 2260 and other large cylinder) automatic blanking, new equipment much faster in artificial feeding, artificial from the original 12 people reduced to four in the now, and greatly reduce the labor intensity of the workers. The company invested 760000 yuan to purchase Japan Murata production Corporation

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